Physics-Informed ML · Equipment Surrogate Models

Building AI Engines
for the Physical World

Embedding physical laws into deep learning. Delivering high-fidelity models in weeks using dozens of samples — not the thousands and years required by traditional AI.

Why LLMs Fail in Industrial Production

LLMs are statistical models. Industrial systems are governed by physical laws. Porting LLMs to the factory floor faces fundamental barriers.

No Physical Constraints

LLMs can't guarantee outputs comply with physical laws. In safety-critical scenarios, a "plausible" suggestion violating thermodynamics can be catastrophic.

Fails at Continuous Dynamics

Industrial processes are governed by PDEs/ODEs. LLMs process discrete tokens and cannot solve continuous fields or meet millisecond real-time control demands.

Industrial Foundation Model (IFM) Architecture

Layered from L0 (First Principles) to L4 (Applications). The L2 Equipment Surrogate Model core ensures all models are physically trustworthy, composable, and scalable.

5-Layer IFM Reference Architecture

Core Product

Equipment Surrogate Models (ESM)

Pre-trained "gray-box" AI models with embedded physical constraints. Each ESM is a reusable, scalable model of a specific unit operation.

Input

Few-Shot Samples

Dozens of data points

ThinkMachine Engine

Simulation + Physics-Informed ML

Output

High-Fidelity ESM

+ Parameter Identification

Real-Time Simulation

Compresses hours of physics simulation into milliseconds, enabling real-time monitoring and Advanced Process Control.

Parameter Identification

Embeds physical equations (PIML) to reverse-engineer unknown parameters from sparse data. Explainable equipment health diagnostics.

Few-Shot Fine-Tuning

Pre-trained on general physics. New site deployment requires only dozens of samples for calibration via transfer learning.

Proven in Real-World Industry

Rigorously benchmarked against classic deep learning and hybrid AI on complex industrial data.

+700%

R² Improvement

From failed models to highly predictive assets on unseen test data.

-52%

NRMSE Reduction

High-fidelity prediction of entire process curves using only the first 5-10% of data.

Classic AI Models

ThinkMachine ESM

White: ground truth · Color: model prediction · Real-time animation

Model Library

ThinkMachine Foundry

First-principles ESMs pre-trained on simulation data. Ready to combine and fine-tune for your specific process.

Fermenter-ESM

Reaction kinetics & mass transfer. Biopharma, chemicals, food & beverage.

Furnace-ESM

High-temp heat/mass transfer & multiphase flow. Metals, advanced materials.

Cyclone-ESM

CFD-based fluid dynamics. Mining classification & oil-water separation.

More

Industrial Applications

Deploying ESM capabilities as high-value solutions through few-shot fine-tuning.

Process Optimization

Thousands of virtual experiments to find golden batch parameters.

Energy Reduction

Simulate operational impacts on energy and emissions for sustainable production.

Predictive Maintenance

Detect parameter drift for proactive alerts instead of reactive repairs.

Operator Training

High-fidelity virtual plants for zero-risk expert operator training.

Let's Build
Physically Trustworthy Industrial AI

We invite industry partners — production managers, process experts, and site engineers — to validate and expand the Physics-AI paradigm.

Start building.

The complexity of the physical world is no longer a barrier to innovation.

Schedule Meeting →